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UltraFLO Direct Flowback Solids-Free Drilling Fluid
UltraFLO direct flowback solids-free drilling fluid technology is specifically designed to addre"ss reservoir protection and sand carrying challenges during open-↕hole completion of horizontal wells. By utilizing a unique solids-★free weak gel system, this technology ensures efficient sand carrying, reservoir pro✘tection, and direct flowback after completion, significantly simplifying the completi♣on process and enhancing drilling efficiency.
Features
Solids-Free Weak Gel System: The UltraFLO drilling fluid employs a solids-free design to avoid potential reservoir damage cau×sed by solid particles in traditional drilling fluids. The rapidly forming w★eak gel offers unique rheological properties, maintaining suitable viscosity unde≥r low shear rates for effective suspension and transport of drill cuttings.
Moderate Viscosity at Low Shear Rates: At a shear rate of 0.3 r/min, the viscosity of UltraFLO drilling fluid is controlled between ™15,000 and 30,000 mPa·s. This characteristic helps balance fracture pressure and flow←back pressure during drilling, ensuring the fluid doesn’t easily invade the reservoir &™nbsp; and facilitates easy flowback.
Environmentally Degradable: All additives are derived from natural biological mate←rials, which are non-toxic and biodegradable, meeting envi§ronmental requirements. This characteristic giveπs UltraFLO an advantage in both marine and land oilfield applications.
Efficient Reservoir Protection: The fluid achieves a mud cake acidification rate of over 90%, enabling direct ± induced flowback without the need for gel breaking, thereby maximizing reservo÷ir protection while effectively controlling the invasion depth o f solids and fluids.
Advantages
Increased Drilling Efficiency: The excellent sand-carrying ability and rheology of UltraFLO drilling fluid help minimize cuttings bed formation and borehole blockage issues, &nγbsp; enhancing drilling speed and efficien≠cy.
Simplified Completion Operations: Post-drilling, the fluid can automatically liquefy and flow back directly, eliminating the nee&d for complex gel breaking and mud cake removal steps, greatly simplifying the completion proced←ure.
Reservoir Productivity Protection: Its high-efficiency reservoir protection minimizes drilling-induced damage, safeguardi ng long-term reservoir productivity.
Environmental Safety: Utilizes non-toxic, biodegradable natural biological materials as ¥treatment agents, reducing potential environmental and personnel hazards.
Applications
Complex Geological Formations: Particularly suited for geologically complex formations with developed frac•tures and intersecting faults. Its solids-free weak gel sys tem effectively controls fluid loss, reducing formation damage and facilitating smooth drilling operations.
High Temperature and High Pressure Formations: With heat and pressure-resistant additives, UltraFLO maintains stable rheological and sand-carry←ing performance under extreme conditions, preventing issues like stuck pipe an d wellbore collapse.
Sensitive Reservoirs: Low solids content and ease of flowback minimize reservoir damage and protect produ&ctivity. It can be enhanced with specific inhibitors to reduce sensitivity to drilling fluids.
Horizontal and High-Angle Wells: Superior sand-carrying capability and rheology prevent cuttings bed formation and keep ♣the borehole open. The fluid's rheological propertie→s can be adjusted to suit various inclination angles.
Long Open-Hole Sections: Retains stable performance over extended periods, reducing dΩrilling incidents and formation damage due to fluid degradation.
Offshore Oilfields: Environmentally friendly and highly protective in offshore applications, UltraFLO is w★idely used in offshore oilfield development.
In summary, UltraFLO direct flowback solids-free drillinδg fluid technology is effective in a range of challenging scenarios, includin☆g complex formations, high-temperature and high-pressure environ♣ments, sensitive reservoirs, and various well types. Its •unique performance advantages and broad applicability make it a v♣aluable technology in the oil drilling sector.
Complementary Additives
STARFLO Filtrate Reducer: A critical component of the UltraFLO system, this pβolymer-based additive controls filtrate loss, protects wellbore stability, and optimizes drilling efficiency.
BIOVIS Rheology Adjuster
Key Additive: STARFLO Filtrate Reducer
As an essential component of UltraFLO’s solids-free system, STARFLO ←Filtrate Reducer is designed to control filtrate los∏s during drilling, protect the wellbore, and optimize operati§onal efficiency. This high-molecular-weight compou✘nd plays a pivotal role within the fluid system.
Functions:
Reduce Filtrate Loss: Effectively minimizes fluid invasion into formations,↕ safeguarding reservoirs and preventing damage.
Wellbore Stabilization: Forms low-permeability, high-quality filter cakes, aσiding in shale stability and reducing collapse risks, enhancing ∞safety.
Enhanced Drilling Efficiency: Reduces filtration and instability issues, such as differential sticking, thereby boosting effici™ency and lowering costs.
Applicable Range:
Temperature: Suitable for use in environments up to 163°C.
System: Incorporated within UltraFLO direct flowback solids-free drilling fluid sys↕tem, especially effective in complex drilling scenarios such as open-hole horizontal completion>s.
Case Study
At the eastern South China Sea, the common drilling fluid system us'ed is the PRD system, known for overcoming sand-carrying challenges in horizontal or high-§angle wells. However, it has shown areas requiring optimization, particularly its low-shear viscosity exceeding 40,000 mPa·s, which, while reducing fluid •invasion damage, poses gel breaking and return flow c®hallenges that affect progress.
In response, a rapid weak gel drilling fluid system was developed, controlling LSRV ∞(Low Shear Rate Viscosity) between 15,000-30,000 and utilizing specific p±articulates for effective temporary plugging, minimizing invasion and ensuring ease of fl×owback. This system, requiring no gel breaking, shortens operational cycles and costs, dem★onstrating significant initial flowback efficiency.
Successfully deployed in wells such as LF13-1-28 and LF13-1-11, this technology has seen widesp©read application across oilfields, enhancing output, reducing fluid loss, and minimizing post-drilling fluid recovery, having a profound impact on completion strategδies. The system's simplified additive profile ←aids safer transport and aligns with offshore hazard mana§gement requirements.